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Friction, Wear, and Hardness Testing

Our extensive set of friction, wear, and hardness testing tools and analytical capabilities has been developed with support from a variety of Department of Energy and other-agency programs.  Some instruments, like the pin-on-disk testers, reciprocating pin-on-flat wear machines, and the continuous-loop abrasion tester, are more generic in nature.  Other instruments, like the repeated impact tester for valve materials and the sub-scale brake material tester, have been custom-built to simulate specific applications.   ORNL has long been a participant in ASTM standardization efforts and has led the development of four standards for friction, wear, and scratch hardness testing.

While most of our equipment is configured to study sliding friction and wear, we can also evaluate abrasive wear, slurry wear, rolling contact, and repeated impact damage.  Room temperature and elevated temperature microindentation hardness testers, two scratch testers, and a mini-viscometer to characterize test oils support the friction and wear effort.

The FWMUC staff works with HTML users to select the appropriate friction and wear test methods.  Then we help to interpret the results of those experiments based on decades of experience that spanning from fundamental surface science to applied engineering.

Our portfolio of testing instruments changes from time-to-time, and a list may also be found in the most current User Proposal form.  When in doubt about the choice of instruments for a particular project, contact the User Center Leader, Dr. Peter Blau, e-mail: blaupj@ornl.gov.

Unidirectional sliding friction and wear

Room-temperature pin-on-disk machines

High-speed pin on disk tester (Sub-Scale Brake Tester, SSBT)

Elevated temperature pin-on-disk machine

Block-on-rotating ring (Plint model TE-53)

 

 

Reciprocating sliding friction and wear

Low-load, low-speed reciprocating tester

Cylinder on cantilever fretting test

Higher-load, higher-speed reciprocating tester (Plint model TE-77)

High-temperature scuffing test (‘bow-tie’ tester)

 

 

Abrasive wear

 

Continuous loop abrasive test (low-stress abrasion)

Chand grindability test (high-stress abrasion)

   

Additional instruments for wear surface and lubricant characterization

Microindentation tester (Vickers and Knoop indenters)

Instrumented scratch hardness and coating adhesion tester (Revetest)

Low-load, rotary scratch tester

Nano-indentation and scratch tester (Hysitron)

Elastomer hardness (Durometer test)

Viscosimeter (Minivis II)

Elevated temperature hardness tester

Scanning Acoustic Microscope

   

 Oak Ridge National Laboratory