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Get the Lead Out

 
For cops in urban areas, a ricocheted bullet fired from a service gun could mean the ultimate nightmare. Steel, concrete, and other hard surfaces can send a slug careening off randomly to hit a civilian or another police officer. Now, metallurgists at Tennessee’s Oak Ridge National Laboratory have devised a way to prevent this nightmare, using a substitute for the traditional lead bullet.

The new bullets are molded by a simple process called “cold welding,” in which powdered metals are mixed and subjected to high pressure at room temperature. The bonding process and materials, say Oak Ridge scientists, can be made to accurately mimic the densities and mechanical properties of lead bullets. However, the new bullets boast several advantages.

For one, they can be easily customized for density and weight distribution to achieve optimum performance. One way in which this is accomplished is by mixing high-density metals, such as tungsten, with lighter metals like tin.

Unlike lead, tin and tungsten are considered environmentally friendly. While so-called “green bullets” have garnered more than their fair share of jokes, costly cleanups of lead-contaminated firing ranges are no laughing matter.

The new bullets may be even more valuable to urban police. Using the new manufacturing process, the bullets can be made frangible—meaning that they will fragment into small particles on impact with hard surfaces. Initial testing has indicated a very low ricochet rate with frangible bullets.

-- by Hank Schlesinger

 

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