Variable Frequency Microwave Furnace
Shows Promise for Uniform, Accelerated
Curing of Polymer Products

Plant Engineering Magazine's Product of the Year Finalist - 1993

Microwave heating can speed the curing of thermosetting resins and polymer-matrix composites. Unfortunately, fixed-frequency curing systems have two drawbacks: multimode applicator cavities have a nonuniform power distribution leading to uneven curing and thermal runaway, whereas single-mode applicator cavities cannot be easily scaled up to useful sizes.

Using the variable-frequency concept, a new type of microwave heating system has been demonstrated and commercialized. We have shown that by sweeping the frequency over some range (determined by average frequency and cavity size) the power distribution becomes quite uniform because of the superposition of hundreds or thousands of individual microwave modes. Various types of polymer products including thermosetting resins, composites, and adhesives have been uniformly cured, typically in one-half to one-quarter the time of conventional processing.

 

These products are being commercialized by
Lambda Technologies,
Raleigh, North Carolina.
Lambda recently developed a versatile benchtop
variable frequency microwave processing system.

Ceramic Processing Group

For more information regarding the Ceramic Processing Group,
contact laufrj@ornl.gov